Die Cast, Investment Cast & Sand Cast Enclosures & Components

5G CATV Die Cast Enclosure Contact Manufacturering
Cable Television Enclosure
CATV Die cast Apmlifier Node
CATV Amplifier Enclosure
Small CATV Amplifier Enclosure NODE IP67
Small CATV Amplifier Enclosure
Die cast box out of aluminum for an electronic instrument
Aluminum Enclosure

Ionthis Die, Investment & Sand Casting

Ionthis manufactures custom Die Cast,  Enclosures, Housings and Components, Investment Cast Housing, End Caps, Brackets and Components  & Sand Cast Brackets, Enclosures, Motor and Pump Components and Valve Components and more. Our contract manufacturing Casting Capabilities include Automatic /Robotic and Manual Cast with Individual Crucible Furnaces allowing for small to large production runs.

Ionthis strengths includes die, investment and sand cast designs that can be tailored/engineered to your cast needs. This allows our engineering will review your design requirements and if needed present options on how to reduce your cast cost. To understand the differences in each process plus the positives and negatives please see our section “Die, Investment & Cast Process” under MFG Processes explained.

Aluminum Diecast CATV Nickel plated Chassis
Aluminum CATV Nickel Plated Chassis
Die-cast aluminum pump housing
Aluminum Pump Housing

Capabilities

  • Die-Cast Aluminum ( ADC 12 and ASTM A380 Aluminum including A360.0, 383.0, 384.0 and A413.0), Zinc and Magnesium
  • Sand Cast Aluminum, Steel ( ASTM A216, WCA, WCB, WCC and others)(and Alloys), Stainless Steel & Iron
  • Investment Cast, (Lost Wax) Aluminum, Steel & Stainless Steel
Zinc Die Cast Face Plate out of lighter Zinc
Zinc Die Cast Face Plate
Zinc Die Cast connector
Zinc Die Cast Connector

Additional FULL SERVICE Contact Manufacturing Capabilities

  • "As cast", fully machined and/or assembled as required.
  • 5G designed Die-Cast enclosures available
  • With surfaces that are painted, Nickel, Chrome or other plating, powder coated or a combination of these requirements.
  • Including Silk Screen/Printing as required.
  • Enclosures designed for indoor or outdoor services, (IP67, IP68)
  • Assembly and testing to fully meet your requirements
  • Optionally as semi or complete box builds including hardware, PEMs, standoffs, internal brackets, wire harnesses, PCB assemblies or other components I-on-this manufactures at additional significant cost savings.
  • Depending on the process, aluminum, steel, brass, bronze, and stainless steel materials are available
Steel Investment_cast Clamp
Steel Investment Cast Clamp
Bolted Cover Steel
Finished Steel Cover

We Contact Manufacture but not Limited to the Below Castings

  • Nodes including 5G
  • Die Cast Enclosures
  • Faceplates
  • Pump Housings
  • Gear and Motor Housings
  • Cast Cover Plates and Components
  • Heat Sinks
Sand Cast machined gear housing
Aluminum Sand Cast Gear Housing
Steel_Sand_Cast Cylinder End Caps
Steel Sand Cast Cylinder End Caps
Aluminum_Sand_Cast Moter Housing
Aluminum Sand Cast Motor Housing

“Cradle to Grave”/FULL-SERVICE CONTRACT MANUFACTURER

Ionthis is a “Cradle to Grave” and a FULL-SERVICE COMPONENT CONTRACT MANUFACTURER. 

 

FULL-SERVICE means the contract manufacturer can provide you with a finished part including machining, Anodizing, PEM/Fastener installation, Powder Coating, &silk screening/engraving, a “one stop shop“, eliminating having to resend out your part for a secondary process to a separate multiple vendors. The significant advantage to this is your company is now you only have one source responsible for your quality and on time delivery needs.

 

Cradle to Grave” means as your product matures, we will continually give you suggestions, (process changes, material changes, sub-assemblies) to reduce your cost giving you an improved sales advantage. An example would be perhaps at the beginning of marketing your product, your volumes are low, and you do not want to make the investment in die cast molds and tooling and manufacturing a large quantity, Ionthis could make your finished prototype part(s) from sand cast or investment cast or even economically machine the part from a solid metal block. Your NRE investment would be low but part price might be higher but absorb-able. When your volume gets high enough to justify die cast Ionthis can move you into a Die Cast. This is “Cradle to Grave”.

 

For a DFM/Analysis and recommendations of your Die Cast, Investment Cast and Sand Cast component or assembly, feel free to contact Ionthis at engr@ionthis.com